Oct 10, 2023 installation / Nov 11, 2023 voltage measurements
Premier Power Welder - installation & voltage measurements


Jump down to first voltage measurements

In looking to spend more solo time camping this is a tool that could come to good use on a trail. A plus is that I'll finally have a welder for tending some tasks on the jeep. I installed it just before the Hole In The Rock trip and it was put to use on the fourth day of the trip on the Rincon trail.

I did have electrical issues on the trip.

First, the cell phone, powered via a dashboard 12vDC to USB adapter, did not wish to charge - it wasn't happy with the voltage from the USB adapter. This setup has been running reliably for many years.

Second, the refrigerator blew a fuse. Quite unusual as it has been in use for a few years with a solid history of not blowing any fuse.

Third, the inverter blew - not a fuse, the unit. It is dead.

Fourth, eash start of the jeep's engine would produce loud belt squeal, but only for a moment, with the dashboard voltmeter spiking higher than experienced prior. The v-belt for the alternator is quite tight - enough that the factory bracket is twisting a bit.


Old alternator out




New alternator in




A nice looking & rugged box




In reading the owner's manual (good documentation provided) I added a couple labels to the box







Original mount locaion - passenger fender.

With it here, accessing the engine oil dipstick is a bit cumbersome. I might relocate the box to the passenger floorboard.

The cables are long enough.




The cover is an optional accessory




Long cables. I left all but the 12v battery power at their original lengths.




First voltage measurements




After the two volt-ohm meter measurements I took photos of the gauge at different switch positions.

Engine running (idle), Master control off, power tool off, meter reads 0 volts




Engine running (idle), Master control on, power tool off, meter reads 30 volts.




Engine running (idle), Master control on, power tool on, meter reads 75 volts.




Reversing the power on process
Engine running (idle), Master control on, power tool off, meter reads 30 volts.




Engine running (idle), Master control off, power tool off, meter reads 0 volts




Battery power connections to the system

Red coloring of the battery connection is anti-corrosion coating applied after connections were made to a cleaned connector.